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Pharmaceutical Client | Vaccine Manufacturing Facility

Vaccine Manufacturing Facility

Eastern PA


Pharmaceutical Client
Eastern, PA

Design Professional

Sear-Brown Vestal, NY



This new manufacturing facility was constructed of fifty-two modular units imported from Europe. L.R. Costanzo’s work scope for the project was to provide additional space in the facility by constructing a second floor addition to accommodate a conference room, office space, and break area. The second portion of the project was to provide a uniform façade for the entire structure. Also constructed were a collection tank, process piping and controls to automate the facility’s phenol supply and removal throughout the production area.


  • Start up and commissioning of production spaces underway during construction
  • Limited design documents
  • Limited budget
  • Limited staging & site access – had to keep road open


  • Tight work schedule coordination with owner
  • Collaborative design effort with facilities architect
  • Value engineering
  • Careful coordination and planning. Scheduled steel erection on weekends to keep road free during heavy traffic times


L.R. Costanzo experts coordinated, scheduled and constructed:

  • New glass entrance with canopy roof
  • Brick, metal panels, windows and dryvit for the building’s new façade
  • HVAC systems in the addition
  • Installed loading dock equipment and overhead doors